Bi-Directional Dual Active Bridge for Aerospace Applications

Flowchart showing power and control flow in a bi-directional dual active bridge converter for aerospace energy systems
Flowchart illustrating the bidirectional energy transfer and control process of a dual active bridge DC-DC converter designed for aerospace power systems

Introduction

This project focuses on the design and implementation of a bidirectional dual active bridge (DAB) DC-DC converter optimized for aerospace applications. The DAB topology offers galvanic isolation, high efficiency, bidirectional power flow, and compact size, which are critical for aerospace power systems. With soft-switching and high-frequency operation, the converter achieves excellent power density and reliability, suitable for onboard energy management in aerospace vehicles.

Objectives

  • To design a bidirectional dual active bridge converter tailored for aerospace power requirements.
  • To maximize efficiency using soft-switching techniques and high-frequency operation.
  • To ensure galvanic isolation between voltage domains for safety and noise reduction.
  • To validate performance under typical aerospace load and environmental conditions.

Methodologies

  • Study of DAB converter topology and aerospace power system requirements.
  • Mathematical modeling and simulation of converter operation and control strategies.
  • Design of hardware prototype with SiC MOSFETs and planar transformers for high frequency.
  • Experimental testing focusing on efficiency, power density, thermal management, and reliability.

Expected Outcomes

  • A space-grade bidirectional dual active bridge converter with efficiencies exceeding 97%.
  • Compact and lightweight power module with high power density > 2 kW/L.
  • Bidirectional power flow suitable for energy storage and distribution in aerospace systems.
  • Demonstration of soft-switching operation minimizing losses and EMI.

Applications

  • Power management systems in aircraft and spacecraft.
  • Battery charging/discharging and energy storage in aerospace platforms.
  • Fuel cell and renewable power integration onboard aerospace vehicles.
  • High-performance DC power distribution with isolation and bidirectional control.

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