An Efficient Three-Port Partial Power Converter Based EV On-Board Fast Charger

Introduction

This project proposes a novel three-port partial power converter designed for Electric Vehicle (EV) onboard fast charging applications. The converter integrates partial power processing (PPP) at the bidirectional DC-DC stage, reducing voltage stress on power devices and improving overall charger efficiency compared to conventional two-stage full power processing topologies. The design facilitates high efficiency, reduced charging times, compact size, and cost reduction, making it an attractive solution for EV fast chargers.

Objectives

  • Design and develop a three-port boost AC-DC converter supporting partial power processing.
  • Reduce device voltage stress, thereby improving reliability and efficiency.
  • Enable fast onboard EV charging with optimized power flow among grid, battery, and auxiliary ports.
  • Validate the converter performance through simulation and hardware prototype testing.

Methodologies

  • Circuit design of a three-port partial power converter topology.
  • Implement control algorithms to manage power flow between the ports.
  • Simulation using MATLAB/Simulink for performance evaluation under varying loads.
  • Laboratory prototype development for practical validation.
  • Measurement of efficiency, voltage stress, charging time, and thermal performance.

Expected Outcomes

  • High-efficiency EV onboard charger with reduced voltage stress on switching devices.
  • Reduced charging time due to partial power processing approach.
  • Compact and cost-effective converter design.
  • Prototype validation demonstrating improved performance compared to full power processing chargers.

Applications

  • Onboard fast chargers for electric vehicles.
  • Hybrid energy systems integrating multiple energy sources.
  • Smart grid-compatible vehicle charging infrastructure.

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